r/interestingasfuck 5d ago All-Seeing Upvote 1

How they calibrate shuttlecocks in the factory.

59.9k Upvotes

1.2k comments sorted by

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8.6k

u/Scoobydoomed 5d ago

Thing is spinning so fast how can she even tell which feathers to swap?

3.6k

u/BazilBroketail 5d ago

The offending feathers will have a tip on the inside ring or outside ring, you move them according to that.

1.6k

u/killbills 5d ago

Where does this ring come from? Doesn't look like the cock is hitting the walls or anything to mark them.

1.4k

u/Sbaker777 5d ago Silver

The ring the feathers themselves make. Centrifugal force will move the offending feathers to the wrong position in which the shuttlecock no longer makes a perfect ring.

641

u/the_honeyman 5d ago

Fucking finally got an actual answer.

418

u/Rs90 5d ago

What, you don't like your answers to be 90% shitty jokes, 6% lingo gibberish, and 4% "wtf are you talkin about?"?

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u/iacopob 5d ago

Thanks for giving me an accurate definition of Reddit comments

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u/bookconnoisseur 5d ago Gold Platinum Hugz Evil Cackle

Doesn't look like the cock is hitting the walls

Everything reminds me of her.

693

u/pm_me_ur_demotape 5d ago hehehehe

This is why I keep coming to reddit

248

u/April1987 5d ago

We all keep cumming to reddit on this blessed day

397

u/jaxonya 5d ago Gold All-Seeing Upvote

This song got me hyped the fuck up to play some badminton. Bouta rail out a line of some cololumbian bambam then head down to the senior center and destroy some geriatrics

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u/YiddishMcSquidish 5d ago

You joke but my mom played competitive badminton in college. She has stories about her coach which reminded me a cocaine fueled stock salesman, not entirely unlike the wolf of wall street.

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u/jaxonya 5d ago

Who said I was joking? I make a fortune selling black market viagra and I'm singlehandedly responsible for the spike in STIs among senior citizens in my area.

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u/sexsaint 5d ago

Wait are you the one with the STI or....?

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u/Skeebop 5d ago

Hail jeah

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u/kmj420 5d ago

Speak for yourself

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u/CheValierXP 5d ago

Come to see interesting stuff, stay for the dick jokes.

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u/BackyardRhino 5d ago

Read this in Leslie Nielson's voice

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u/gmnitsua 5d ago

Don't call her.

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u/SavageSauce01 5d ago

Cock ring

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u/Nicole-CB 5d ago

I liked it so I put a ring on it

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u/PratikPingale 5d ago

Nope, this is an art passed down from generation to generation.

The Cock Calibrator

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u/pronouncedayayron 5d ago

A cock master. After work on Friday she'll be a shit faced cock master.

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u/LowAdministration162 5d ago

What does that even mean???!!!!!

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u/kcg5 5d ago

I feel like this is one of those things you do when your boss is looking whereas a lot of the time…..she just lets them go and on to that next without spending all that time on one

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u/lorenzomofo 5d ago

Unless if she’s paid on the number of errors she can find.

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u/Karcinogene 5d ago

Then she's incentivized to over-report errors and claim she fixed them.

Instead, have the workers inspect each other's work, without knowing who made it, and pay them extra if they find defects, reducing the defect-maker's pay. You get good inspection, without having to pay extra.

Make sure to stoke distrust amongst your workforce to avoid collusion!

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u/TheFleebus 5d ago

Capitalist Overload: "Yes...yes... Let the the hate flow through you!"

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u/Afraid-Course-3207 5d ago

Oh oh let me write down before I forget “ 50272 errors corrected today””

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u/royrese 5d ago

I've played badminton with real feather birdies before in college. They fly through the air as smooth as the last spin in that video. I have never seen a "calibration" happening but now that I have seen it, it makes sense how well they're made and how expensive they were. $2 each and they would last 5-20 minutes max.

If you clip one of the feathers with a racquet, it starts wobbling slightly in the air and it's immediately noticeable for an experienced player. So the quality control is probably super important if you want repeat customers.

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u/lasssilver 5d ago

These appear to be higher end cocks. Maybe tournament level. No one’s doing this for your standard backyard set you by at the store.

So, given the situation she might do them all like this. Don’t know.

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u/rafaelloaa 5d ago

I believe that they will move further out of alignment due to the centrifugal force.

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u/IPThereforeIAm 5d ago

I think it is more of a trial-and-error process of guessing.

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u/evr- 5d ago

Probably starts out like that, but do a few hundred thousand and it'll become a skill.

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u/lemonjelllo 5d ago

My guess is, once she has the cock in her hand, she can use her intuition about what to do next.

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u/Karcinogene 5d ago

If the shuttle is unbalanced, on average swapping any two feathers will improve balance. Repeat until it's good enough.

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u/Pharya 5d ago

there's no fucken way these are made in the thousands in this manner

4.6k

u/ElectromechSuper 5d ago

These must be really high quality birdies. All the ones I've seen have crappy plastic mesh instead of individual fins like that, and they all spin like shit.

1.1k

u/ENaC2 5d ago

Those are cut feathers. I’ve not played with plastic ones since school. Feathered shuttlecocks aren’t that expensive to be honest.

1.1k

u/tfeilding 5d ago

Half decent ones are about $2 each. Given they last around 30 minutes, the cost adds up.

1.6k

u/bugxbuster 5d ago

This is why I always warn kids: Badminton is a rich man’s game. Stick to something cheaper like auto racing or big game hunting.

435

u/pmandryk 5d ago

Sailboat racing is pretty cheap and easy to get into. The cost of graphite and carbon nanotubes have dropped drastically. /s

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u/Refrus 5d ago

I know you're joking but if you're happy to crew, you can get into racing sailboats for free.

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u/Johns-schlong 5d ago

One of my coworkers in his 60s used to crew sailboats up and down the west coast. He told me after he got out of the coast guard he drifted around from Mexico to BC just crewing boats for some cash and a free ride for a few years in the early 80s. Honestly sounds like a good time for a single dude in his 20s.

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u/Refrus 5d ago

I'm guessing with a coast guard background, he'd be offered a position pretty easily.

A few of the guys I used to sail with continued and have made some money out of it.

Even things like boat delivery is easy money.

40

u/Johns-schlong 5d ago

From what I remember he said it was basically all pickup work. He'd see a posting at a marina or get word from a friend someone was hiring for a delivery or a trip. It didn't sound like the money was great, but life was cheaper then so he could sail to Mexico, live in some beach side town for a bit, find another job going north etc. IIRC he stopped when he met his future wife and settled down.

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u/bugxbuster 5d ago

As a single dude in his mid 30s that does sound awesome. It’s amazing the kinds of lives some people lead, really.

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u/hiramthemason 5d ago

I had the chance in my single 20s to make a ton of money being a crew member at the south pole for 6 months. I passed and regret it. Live my dream.

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u/CaptainBenza 5d ago

Maybe get into magic the gathering, 40k or crack cocaine instead

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u/Pizzahdawg 5d ago

I mean playing with plastic shuttles is perfectly fine too. Sure feathered shuttles are used in the higher competitions, doesn't mean you can't get enjoyable badminton games out of plastic ones.

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u/NooAccountWhoDis 5d ago

Is that phrase really used in the badminton community?

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u/bugxbuster 5d ago

all the time

There’s a reason why they say wait until your yacht is paid off before dipping your toes into the badminton community. It adds up fast!

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u/forensicpjm 5d ago

Absolutely - there’s a reason it’s not called goodminton

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u/FrenchBangerer 5d ago

Just buy a boat.

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u/bugxbuster 5d ago

BOAT is actually an acronym. It stands for Break Out Another Thousand. This is because boating costs exactly 1000 dollars per voyage no matter how long or short. The reason for this is because of tides. Tides go in, tides go out, can’t explain that!

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u/whats_his_face 5d ago

That doesn’t sound right, but I don’t know enough about boats to dispute it.

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u/GearhedMG 5d ago

boat: /bōt/ noun 1. A hole in the water that you pour money into.

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u/matrixislife 5d ago

Often they won't even last that long, especially when moving up the competition ladder.

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u/subject_deleted 5d ago

You're supposed to hit the other side. Not the feather side. 😋

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u/OneScoobyDoes 5d ago

Comes out to $4 an hour, indeed it does add up.

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u/Pitiful_Ask3827 5d ago

Yeah see this is one of those sports where I could never get into it because you have to change your equipment every 20 minutes and stop playing the game

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u/steveinluton 5d ago

Wait til you hear about drag racing

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u/ColdComfortFam 5d ago

Not in Florida buddy

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u/gard3nwitch 5d ago

I don't know how common this is, but DC has an annual "drag race" that's, yeah, a fun run in drag.

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u/oeCake 5d ago

Having a hard time understanding how crossdressing while racing would be expensive

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u/RubertVonRubens 5d ago

The burned out heels

The wind worn chiffon

Lashes ripped off and littering the roadside, boas tangled and torn.

This is not an endeavor to be taken lightly.

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u/MeikoD 5d ago

Sequins are expensive, man…

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u/JimmiJimJimmiJimJim 5d ago

Is that true? Yeesh.

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u/Shokoyo 5d ago

Feathered shuttlecocks aren’t that expensive to be honest.

Which emphasizes how little they earn at those factories

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u/Puzzleheaded-Grab736 5d ago

I have NEVER seen one made with actual duck feathers or whatever feathers they are. And each is made and painted by hand, so yeah I would definitely say this is some high end quality shit. I'm guessing for a competition of some sort...

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u/RJFerret 5d ago

All the clubs I've played in (USA) have used feathered (goose FYI).

A cardboard tube comes with a dozen, and with three nets setup with constant play, players go through a tube an hour roughly. They come in different "weights" for different elevation/atmosphere conditions, but this has to be for an Olympic tournament situation or the like, not regular commercial feathered shuttles.

(Note they should be steamed for greater durability.)

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u/george-cartwright 5d ago

They come in different "weights" for different elevation/atmosphere conditions

that's really cool, ngl. I never would have guessed that was a thing!

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u/obi21 5d ago

Are they also used for training or is there a more durable version used there and the feather ones only in competition?

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u/RJFerret 5d ago

Just used across the board, for recreational casual play as well as those training and tournaments.

(As those who have played outdoor badminton with nylon, those readily break and get torn up too.)

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u/RedAlderCouchBench 5d ago

You use them all the time, usually when you’re training though you would use some more fucked up ones unless you could afford to only use new ones

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u/gard3nwitch 5d ago

Huh. When I was in school (also USA) we only used plastic ones. But then, this was public school and they probably just happy we were moving around and not causing trouble.

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u/RJFerret 5d ago

Also school different than clubs.
Adults want proper kit.
Schools can't afford it.

(Only had a single brief week of badminton in my years of school.)

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u/DaanOnlineGaming 5d ago

At my school we have cheap feathered ones but they're not nearly as stable as these.

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u/Tjaresh 5d ago

I think you're right. You only use feathered ones in tournament. And these seem to be for high tournament standards. In school and training we only use the cheap plastic stuff or the leftovers from tournaments.

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u/thrussie 5d ago edited 5d ago

Wait till you hear how shuttlecocks are made from only geese’s left wing’s feathers, so their aerodynamic is smooth

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u/2340859764059860598 5d ago

In Australia they use the right wing because of the Coriolis effect, obviously

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u/UndeadBuggalo 5d ago

Stupid Lisa science queen

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u/Mental-Mushroom 5d ago

In Rand Mcnally, shuttlecocks are made from people

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u/landocommando18 5d ago

It was an emergency call from the International Shuttlecock Commission in Springfield!

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u/dieinafirenazi 5d ago

According to Randy McNally those are lovely cocks and he encourages you to keep showing it.

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u/unholycowgod 5d ago

A man of culture, I see.

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u/oeCake 5d ago

Amazingly if you hit a birdie over the equator, it starts rotating the other direction

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u/IDoThingsOnWhims 5d ago

If you flush a shuttlecock down the toilet in Australia it will generate a counterclockwise hurricane

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u/swiftb3 5d ago

Oh this is good lol. It both sounds like hilarious bullshit and also plausible.

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u/RJFerret 5d ago

I was told that too but apparently it's a myth, both wing's feathers may be used, alternated, but the angle they are put in the shuttle provides consistent spin in flight.

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u/SSTuberosum 5d ago

When a shuttlecock or “birdie” is finished, they will test it by shooting it from a machine indoor. Then depend on how far it flies and how much it spins, a shuttlecock will be graded into speed and weight categories, and get boxed according to that grade.

The ones that don't meet the standard will be rejected into a bin and get recalibrated like you see in the video.

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u/[deleted] 5d ago edited 2d ago

[deleted]

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u/SSTuberosum 5d ago

That depends. Manufacturors are willing to hire people to fix the defected ones because they probably did the math and it's worth it to fix them. As you saw in the video. Beside if a shuttlecock is defected it'll spin or wobble too much and is pretty much broken.

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u/rafter613 5d ago

watches video where person fixes defective shuttlecock

"No, I don't think they do that"

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u/JePPeLit 5d ago

I would assume that this market is different though, since could just get plastic ones instead if you want it cheap

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u/WhuddaWhat 5d ago

Badminton set: $499 @ Target.

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u/Kupoo_ 5d ago

Unlike trueing wheel where you can slow and stop at the loose spokes, how can you see which blade to adjust in that speed?

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u/Saragon4005 5d ago

I feel like the ones causing drag get misaligned when they do that.

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u/Kupoo_ 5d ago

Make sense! Thanks!

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u/walter-wallcarpeting 5d ago

Is this a particular type of shuttlecock used in competitions? Have used feathers in games before and we'd go through 2 or 3 shuttlecocks in a couple of games, so I can't see how this process would keep up with demand. Crazy

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u/roofuskit 5d ago

Slave wages in third world countries.

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u/woolcoat 5d ago

It looks like it's made in China. She did this in about 30 seconds. Let's say she does 1 every 45 seconds and is paid $4 an hour (min wage in Beijing, highest in the country), that's like an extra 5 cents to the cost of the shuttle cock. These things sell for about $1.25 each on Amazon, so it's doable.

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u/Nincomsoup 5d ago

This looks like such a slow and painstaking process, for something fairly inexpensive

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u/Fragrant-Use-240 5d ago

I doubt these are fairly inexpensive.

1.7k

u/ShadowCaster0476 5d ago

These look like official competition grade cocks, not your typical gym class ones.

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u/ChefArtorias 5d ago

Hey, I've got one of those!

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u/snidemarque 5d ago

It’s the gym class grade one isn’t it?

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u/hypertensive_hotdog 5d ago

It's all about how you use the cock, not necessarily its quality

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u/bukkake_brigade 5d ago

So quantity is better than quality when it comes to cock, got it.

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u/ShouldBeAnUpvoteGif 5d ago

Username checks out.

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u/fozzyboy 5d ago

Yeah, but a high-quality cock has a higher floor and ceiling of production.

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u/SensualEnema 5d ago

The cocks you get in gym class are def much lower quality than this

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u/Content_Flamingo_583 5d ago

The cocks in gym class are cheap and plentiful.

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u/BigZaber 5d ago

they smell like Axe body spray and sweat

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u/TDETLES 5d ago

It's a long hard process to learn how to calibrate a competition grade cock.

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u/og_sandiego 5d ago

This is true. We'd use these in CIF tournaments and competitions between schools

Source - Played for my HS

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u/pochitoman 5d ago

So you saying you are a competitive level cock smasher.

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u/og_sandiego 5d ago

have received much grief over the years for that sport (i've surfed since middle school too, lol) - but that's some next level ribbing, no doubt!

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u/annotipoxx 5d ago

We only used vinyl cocks. IE area CIF player. Only time we used feather was when going to badminton clubs outside of school, like the one in Pomona. It was too expensive since they only last a game or so before breaking/losing feathers.

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u/og_sandiego 5d ago

San Diego too?

I'm likely a bit older, maybe they changed to vinyl

But always took time to straighten/smooth out the feathers when about to serve. Was almost therapeutic

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u/koolaid_chemist 5d ago

Every year our gym teacher made sure we had competition quality cocks.

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u/sk169 5d ago

My gym teacher inspected all the cocks every week to ensure we were all ready for competition

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u/princessvaginaalpha 5d ago Narwhal Salute

i play badminton and the shuttlecocks are the most expensive part of each game session, not the court fees. We go through dozens of the cocks each night just between the 4 of us guys

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u/Rottendog 5d ago

We go through dozens of the cocks each night just between the 4 of us guys

I can't tell whether you're talking about the game anymore.

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u/forensicpjm 5d ago

I think it depends on what proportion of the shuttles produced wobble when tested. My guess is that most are tested and pass straight away, with just the odd one showing some wobble that needs to be corrected. For the higher quality shuttles used in top tournaments and higher leagues, they must fly true, they can’t afford to have even one per tube of 12 wobbling. The cost of the tournament grade shuttles is £24-£30 for a dozen (at least in the UK), so not inexpensive.

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u/ashmansol 5d ago

That is inexpensive relative to other sports gear.

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u/forensicpjm 5d ago

Yes, except in top line tournaments a shuttle may only last one rally (less than a minute). At club level you might use 4 an hour. I agree not crazy money, but enough that you’re entitled to expect the shuttles to fly true.

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u/Groezy 5d ago

yeah but cocks wear out much faster than balls

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u/king_fisher09 5d ago

How do you know when one wears out?

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u/Groezy 5d ago

of course you need a new one if a feather breaks, but pros can replace them tens of times in a match if they feel like theyre not flying as fast or true as a new one.

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u/FrenchBangerer 5d ago

Redness and swelling.

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u/Stunning_Spare 5d ago

The cheap one will make a curve trajectory in mid air, nothing is balanced.

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u/TrifleMeNot 5d ago

Kinda makes it fun to play though.

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u/stewardass 5d ago

You never bought shuttle cocks, did you?

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u/anavolimilovana 5d ago

How much does a nice cock go for these days, anyway?

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u/Technical-Outside408 5d ago

In this economy? Still trying to give them away.

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u/wingsofpegasus02 5d ago

Yeah they should have "reset to factory settings" button

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u/algierythm 5d ago

Reticulating splines...

Calibrating shuttlecocks...

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u/Bullyoncube 5d ago

Simcity!

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u/iztrollkanger 5d ago

I still hear Sims gibberish in my head sometimes...

Wanis wannime nee insheer!

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u/Madson117 5d ago

Why with the music though...

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u/---E 5d ago

Dude they're going mad on those church bells, lmao

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u/Wart-Boy 5d ago

Video: woman playing with feathers

Audio: escape from an exploding planet video game sequence

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u/Loeffellux 5d ago

yeah, it's objectively hilarious

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u/maybesingleguy 5d ago Gold

I honestly don't understand why anybody would browse reddit with the volume on. This works just fine as a gif, as do most things that I see.

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u/email_NOT_emails 5d ago

I listen to every post at full volume. I can't wait until phones emit smells like Dr. Farnsworth's Smell-O-Scope.

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u/ButtMilkyCereal 5d ago

Pedantic complaint - the smell-o-scope doesn't emit smells, it detects them at a distance. Luckily we have smell-o-vision, which out an end to the careers of many hilarious but stinky actors like Harold Zoid.

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u/email_NOT_emails 4d ago

You are technically correct, which is the best kind of correct.

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u/jeronisaurus 5d ago

i just hope they dont make us smell uranus!

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u/Nicole-CB 5d ago edited 5d ago

Because sometimes the sound adds to it, like they could've been explaining how they discern which feathers to swap but I wouldn't know that if it was muted.

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u/maybesingleguy 5d ago

I get that. I do unmute every now and again. I just can't imagine having it be my default choice.

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u/Nicole-CB 5d ago edited 5d ago

Understandable, but then I'd be unmuting a lot of posts to check if the sound adds anything. Rather just keep it on and mute if it's bad enough.

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u/WangHotmanFire 5d ago

Because it’s only in the last 2 years or so that reddit has been plagued with irrelevant background noises and AI text-to-speech commentaries. Those that remember the before-times know exactly where it came from, those that don’t are a symptom of the same disease

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u/Pocto 5d ago

I like to imagine it's not an overdub and that they're listening to such rubbish techno at full blast while calibrating cocks.

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u/Flakz933 5d ago

Yeah I just wanted to watch this video, not hear some Big Ben dubstep

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u/RegalBeagleKegels 5d ago

Probably some algorithm boosting bullshit

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u/somevice 5d ago

I think this is the most awful techno shit I've heard in the last 10 mins.

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u/pinninghilo 5d ago

You really had to make me unmute and listen to that garbage, didn't you?

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u/Madson117 5d ago

Why should I be the only one suffering? :D Sorry though I made you listen

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u/dividepaths 5d ago

Seriously, every stupid 30 second video has garbage like this over it now.

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u/easterbunni 5d ago

I thought this was one of those neverending videos where you are just watching 10 seconds repeated forever...

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u/JazzyFingerGuns 5d ago

All this work only for the players to swap them out after one or two exchanges where the feathers bend or broke off.

I mean... playing with well made shuttlecocks is satisfying as fuck but players tend to burn through one box like it's nothing.

They are not that cheap if you have to keep buying them over and over again.

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u/RJFerret 5d ago

Is your club/facility not steaming them? A bird should last a game or two. They are more durable with humidity treatment, too brittle when dry.

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u/liedel 5d ago

I just want to say I appreciate your flex on that guy for having unsteamed cocks at his club

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u/kidfazer4691 5d ago

Whoever put that music over this vid is a dork

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u/Pomodorosan 5d ago

This is intense work

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u/LotofRamen 5d ago

The music is hilarious.

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u/voordom 5d ago

i thought the same thing, as soon as the bells came in I couldn't stop laughing

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u/AmethystRealm2049 5d ago

I’m not saying it’s good, but also I REALLY wanna know what that drop sounds like. 😂

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u/Honberdingle 5d ago

That is actually interesting as fuck.

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u/Aircooled6 5d ago

I used to work for Prince Tennis 20 years ago. It was amazing to go to the factory in Tiawan and see how they made the Birdies. We used real Duck feathers and everyone was hand cut to have the identical weight and curve before it was assembled.

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u/SolidBlackGator 5d ago

Do yourself a favor and DON'T turn on the sound...

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u/Roskal 5d ago

The ones we used in school PE where completely bent or missing some feathers.

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u/Hanginon 5d ago

Plastic 'feathers' that were mashed sideways. :/

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u/banditwandit 5d ago

Here's me thinking I'm watching it loop again and again, and then suddenly boom, something new happens

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u/AshleySchaefferWoo 5d ago

This music is pretty aggressive.

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u/Vraver04 5d ago

I have a new found respect for the making of shuttlecocks. For something the retails for about a buck a piece, way more attention to detail than I would have guessed.

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u/Ontheroadtw 5d ago

This is some r/BlackMagicFuckery how do they know which ones to switch around? It has to be just hours upon hours of doing the job.

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u/Memory_Less 5d ago

The amount of manual work is unbelievable. Gives me a lot more understanding and respect for the workers and lowly birdie.

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u/AntiworkIsFakeSms 5d ago edited 5d ago

DO THEY ALSO PLAY DEFENING MUSIC IN THE FACTORY?

Edit: Sorry for caps, i lost my hearing for a few hours but... OH NO IT AUTOPLAYED

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u/BigAsian69420 5d ago

I’m gonna fuck with the calibration on all my friends shuttlecocks now.

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u/ImmovableOso 5d ago

This dinning sound is terrible.

If we can't hear the damn machine or guy talking about his process, trust that no one wants to hear "TikTok music" in it's place.

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u/Satingray 5d ago

Shuttlecock

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u/taskmaster51 5d ago

I have a new appreciation for 🏸

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u/littlejob 5d ago

Fun fact, the workers must calibrate each one before the music ends. Luckily this worker made it just in time.

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u/ForgotToDieYoung 5d ago

LOL. I'd be moving feathers around all day and only end up with two shuttlecocks.

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u/MyDadsAPreacher 5d ago

The song didn’t have to go that hard but I’m glad it did.

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u/RedAlchemies 4d ago

What's the name of the song?